SMED / Setup Time Reduction Training Workshop
We train your team following Shigeo Shingo's single minute exchange of die - SMED- methodology. However we add an extra stage to his four (4) SMED stages. Adding this step will help your team succeed in implementing the other four. We also provide other tools to reduce setup / changeover times through improved production scheduling.
If your manufacturing organization is interested in reducing setup and implementing quick changeover times, please consider our 2-day Setup Reduction Time Training Workshop. The value we deliver to you includes:
- Team building
- Overcoming resistance to change
- Waste identification
- Setup Observation Worksheet to measure and record detail
- Exercises such as applying the five (5) stages of setup reduction
- Process mapping (PMAP) and using "brown papering"
- Current state PMAP (developed during workshop)
- Future state PMAP (developed during workshop)
- Initial roadmap for setup reduction improvements
- Value-added spreadsheet-based tools to track your organization's progress
What attendees are saying:
"I attribute all the pats on the back that I have gotten back to the great training I got from you. Our setup times have decreased from about 2 hours to an average of 30 minutes." - Project Leader, Plastic Cup Manufacturer Printing Division
"I found the different worksheets to be very helpful. Also being shown to use them breaking down of each step is a great help". - Supervisor, Custom Blow Molder
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